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4 changes: 2 additions & 2 deletions HANDOVER.md
Original file line number Diff line number Diff line change
Expand Up @@ -199,8 +199,8 @@ Notable route_board facts a future session needs:
KiCad (table + per-item coords in the resume section), then
`../common/finish_board.py` (silk + planes + fab) and `run_drc.py`.
2. **Phase-3 manager board — routed (2026-09-27).** Review before ordering:
the J3 breakout is tied to the USB4105 land pattern while the USB-C part
is still an open pick; 13 nets cross under the USB pair on B.Cu (fine at
J3 is the GCT USB4105-GF-A (C3020560, picked 2026-09-28 to match the
routed land; JLCPCB assembly stock, backup -120 C5184243); 13 nets cross under the USB pair on B.Cu (fine at
full speed); the 0.2 mm drilling gate below still applies.
3. **Order files** — the MPN/LCSC pass is done for every part SOURCING.md
verified: `python3 common/bom.py` (from `hardware/`) writes hidden
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2 changes: 1 addition & 1 deletion hardware/SOURCING.md
Original file line number Diff line number Diff line change
Expand Up @@ -72,7 +72,7 @@ Decisions taken this pass (user-approved 2026-07-18):
| XT60PW-M (Amass) | C98732 | 0.54 | 29k | module power edge + P2 output |
| XT60PW-F (Amass) | C428722 | 0.56 | 8.4k | backplane, ×8 slots |
| 2.54 header/socket strips | — | ~0.05 | ≫100k | slot signal rows, UART/SWD |
| TYPE-C-31-M-12 | C165948 | 0.16 | 336k | manager USB |
| GCT USB4105-GF-A | C3020560 | 1.30 | 1.1k at JLCPCB | manager USB (J3). 2026-09-28: matches the routed land. LCSC retail shows 0, JLCPCB assembly stock holds it; backup USB4105-GF-A-120 C5184243 (4.7k). The cheaper TYPE-C-31-M-12 C165948 has longer pads and would need the J3 breakout re-routed |
| EC11E encoder with switch (Alps EC11E18244A5) | C255515 | 2.40 | 766 | 2026-09-27: the old "generic EC11" C2831776 was really a 100 µF/50 V electrolytic; no generic EC11 with switch is listed |
| YX-SMD8530P SMD buzzer (Yuexin) | C781886 | 0.39 | 368 | 2026-09-27: replaces MLT-8530 C94599, which is rated 2.5–4.5 V but runs from 5V0; same vendor land, pad 1 (+) in the same corner |
| ATO fuse holder | C3207132 | 0.42 | 997 | module 35 A |
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9 changes: 6 additions & 3 deletions hardware/common/lcsc_parts.py
Original file line number Diff line number Diff line change
Expand Up @@ -99,9 +99,12 @@
({P2: ["J1", "J4"]}, "C98732", "XT60PW-M", "Amass", 0.54, ""),
({BP: ["J10", "J11", "J12", "J13", "J14", "J15", "J16", "J17"]},
"C428722", "XT60PW-F", "Amass", 0.56, ""),
({MGR: ["J3"]}, "C165948", "TYPE-C-31-M-12", "Korean Hroparts", 0.16,
"CHECK: footprint is GCT USB4105 - swap to the TYPE-C-31-M-12 land "
"before ordering, or order a USB4105"),
# 2026-09-28: the board is routed to the USB4105 land, so order that part.
# LCSC shows 0 stock but JLCPCB assembly holds 1.1k; -120 (C5184243, 4.7k,
# longer shell stakes) is the backup. TYPE-C-31-M-12 needs a re-route.
({MGR: ["J3"]}, "C3020560", "USB4105-GF-A", "Global Connector Technology",
1.30, "stocked at JLCPCB assembly, not LCSC retail; backup "
"USB4105-GF-A-120 C5184243"),
# C2831776 (the old "generic EC11") is a 100 uF/50 V electrolytic, and
# the MLT-8530 is rated 2.5-4.5 V but hangs off 5V0 - replaced 2026-09-27.
({MGR: ["ENC1"]}, "C255515", "EC11E18244A5", "Alps Alpine", 2.40,
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4 changes: 2 additions & 2 deletions hardware/phase3-manager/bom/phase3-manager-bom.csv
Original file line number Diff line number Diff line change
Expand Up @@ -14,7 +14,7 @@ Item,Qty,References,Value,Footprint,LCSC,MPN,Manufacturer,Unit USD,Ext USD,Note
13,1,ENC1,EC11,Rotary_Encoder:RotaryEncoder_Alps_EC11E-Switch_Vertical_H20mm,C255515,EC11E18244A5,Alps Alpine,2.4,2.4,EC11E with push switch; EasyEDA land A/B/C + D/E switch + 2 lugs matches the EC11E-Switch footprint
14,1,F1,2A mini blade,Fuse:Fuse_Blade_Mini_directSolder,C151091,0297002.WXNV,Littelfuse,0.11,0.11,"2 A MINI blade fuse, soldered directly into the land (no holder)"
15,1,J1,BACKPLANE,Connector_PinHeader_2.54mm:PinHeader_1x20_P2.54mm_Vertical,,,,,,
16,1,J3,USB-C,Connector_USB:USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal,C165948,TYPE-C-31-M-12,Korean Hroparts,0.16,0.16,"CHECK: footprint is GCT USB4105 - swap to the TYPE-C-31-M-12 land before ordering, or order a USB4105"
16,1,J3,USB-C,Connector_USB:USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal,C3020560,USB4105-GF-A,Global Connector Technology,1.3,1.3,"stocked at JLCPCB assembly, not LCSC retail; backup USB4105-GF-A-120 C5184243"
17,1,J4,UART,Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Vertical,,,,,,
18,1,J5,PANEL KEYS,Connector_PinHeader_2.54mm:PinHeader_1x09_P2.54mm_Vertical,,,,,,
19,1,J6,ILI9341 LCD MODULE,Connector_PinHeader_2.54mm:PinHeader_1x14_P2.54mm_Vertical,,,,,,"ILI9341+XPT2046 2.8in module plugs here - AliExpress, confirm 3V3-VCC jumper"
Expand All @@ -36,4 +36,4 @@ Item,Qty,References,Value,Footprint,LCSC,MPN,Manufacturer,Unit USD,Ext USD,Note
35,1,U11,TCAN1042HGV,Package_SO:SOIC-8_3.9x4.9mm_P1.27mm,C485806,TCAN1042VDRQ1,TI,0.57,0.57,"symbol value says TCAN1042HGV; SOURCING picked the V (VIO) variant, same SOIC-8 pinout"
36,1,U12,TPD2E001,Package_TO_SOT_SMD:Texas_R-PDSO-N5_DRL-5,C150526,TPD2E001DRLR,TI,0.16,0.16,
37,1,U13,TCA9535PWR,Package_SO:TSSOP-24_4.4x7.8mm_P0.65mm,C130204,TCA9535PWR,TI,0.44,0.44,UMW clone acceptable here
,80,,,,,,,,11.36,"10/80 placements have an LCSC number; total covers those only (qty-1, SOURCING.md 2026-07-18)"
,80,,,,,,,,12.5,"10/80 placements have an LCSC number; total covers those only (qty-1, SOURCING.md 2026-07-18)"
2 changes: 1 addition & 1 deletion hardware/phase3-manager/bom/phase3-manager-jlcpcb.csv
Original file line number Diff line number Diff line change
Expand Up @@ -14,7 +14,7 @@ LED_CAN,D8,LED_0603_1608Metric,
EC11,ENC1,RotaryEncoder_Alps_EC11E-Switch_Vertical_H20mm,C255515
2A mini blade,F1,Fuse_Blade_Mini_directSolder,C151091
BACKPLANE,J1,PinHeader_1x20_P2.54mm_Vertical,
USB-C,J3,USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal,C165948
USB-C,J3,USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal,C3020560
UART,J4,PinHeader_1x03_P2.54mm_Vertical,
PANEL KEYS,J5,PinHeader_1x09_P2.54mm_Vertical,
ILI9341 LCD MODULE,J6,PinHeader_1x14_P2.54mm_Vertical,
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6 changes: 3 additions & 3 deletions hardware/phase3-manager/mcu.kicad_sch
Original file line number Diff line number Diff line change
Expand Up @@ -1085,9 +1085,9 @@
(property "Value" "USB-C" (at 208.28 72.39 0) (effects (font (size 1.27 1.27)) (justify left)))
(property "Footprint" "Connector_USB:USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "Datasheet" "~" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "LCSC" "C165948" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "MPN" "TYPE-C-31-M-12" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "Manufacturer" "Korean Hroparts" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "LCSC" "C3020560" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "MPN" "USB4105-GF-A" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(property "Manufacturer" "Global Connector Technology" (at 190.5 96.52 0) (effects (font (size 1.27 1.27)) hide))
(pin "A1" (uuid 5fb886f1-5761-4f68-82e0-671fc5b94702))
(pin "A10" (uuid 2b3af121-85a3-4371-8bc4-7c8ef593d5d2))
(pin "A11" (uuid 6e3846f4-dbcc-4f7c-8ec9-c829c2cd5cf6))
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4 changes: 2 additions & 2 deletions hardware/phase3-manager/tools/route_critical.py
Original file line number Diff line number Diff line change
Expand Up @@ -22,8 +22,8 @@
B7-A7 with a U under it. 0.25 mm / 0.2 mm gap. Controlled 90-ohm
impedance is not achievable on 1.6 mm two-layer stock and is not needed
at full speed; the pair is kept coupled and matched instead. The J3 end
is tied to the USB4105 land pattern, and the USB-C part is still an open
choice: redraw it if the footprint changes.
is tied to the USB4105 land pattern (J3 = GCT USB4105-GF-A): redraw it
if the footprint changes.

CAN (500 kbit/s): J1 pins 7/8 -> U11 pins 7/6, up the clear x~9 channel.
U11 is turned 180 in gen_board.py so its bus pins face J1. The two nets
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